Project Background
A fencing manufacturer in Algeria required a powder coating solution for sports fencing systems used in public courts, stadiums, and recreational areas. These fence panels are typically long, welded structures exposed to outdoor conditions, where consistent coating quality and corrosion resistance are essential for long-term use.
To support growing demand, the customer planned to upgrade from a semi-manual process to a more organized production system with improved efficiency and workflow control.
Client Challenges
Long and lightweight fence panels are prone to swinging during conveying
Welding joints and mesh areas require consistent coating coverage
Outdoor applications demand stable corrosion protection
Existing process lacked flexibility for different fence sizes
Production flow needed better organization for continuous operation
ZHYAO Customized Solution
ZHYAO provided a powder coating line equipped with a power & free conveyor system, designed for fencing products:
Conveyor System: Power & free overhead conveyor allowing flexible accumulation and buffering between process sections, improving line balance and production control
Pre-treatment System: Spray cleaning and rinsing process to remove surface contaminants and prepare metal surfaces for coating
Powder Coating Booth: Electrostatic powder coating system with adjustable spray parameters to suit mesh and frame structures
Powder Recovery System: Cyclone recovery unit to collect overspray powder and improve utilization efficiency
Curing Oven: Gas-heated curing oven with controlled airflow circulation for stable coating curing
Cooling & Unloading: Natural cooling zone with organized unloading to maintain coating integrity
Equipment Advantages & Highlights
Flexible Production Flow: Power & free system allows accumulation and improves line coordination
Stable Handling: Designed to reduce panel movement during conveying
Consistent Coating Coverage: Suitable for mesh and welded structures
Improved Efficiency: Better workflow organization supports continuous production
Material Optimization: Powder recovery system reduces waste
Adaptability: Compatible with different fencing sizes and structures
Ease of Operation: System layout supports practical operation and maintenance
The line has been put into operation and supports stable coating production for sports fencing products, improving workflow efficiency and coating consistency.
【Contact us for a tailored solution.】
