Project Background:
An aluminum extrusion manufacturer in Kenya required a reliable powder coating solution for aluminum profiles used in construction, windows, doors, and industrial applications. These products demand corrosion resistance, smooth surface finish, and consistent coating thickness for long-term durability.
Client Pain Points:
The client faced several challenges:
Manual or semi-automatic coating led to uneven surfaces and inconsistent thickness
Aluminum surfaces required precise pre-treatment to ensure adhesion and corrosion protection
Inefficient powder usage increased material costs
High production volume required a stable, continuous coating process
ZHYAO Customized Solution & Advantages:
ZHYAO provided a customized aluminum profile powder coating line with:
Pre-treatment System: Multi-stage cleaning, degreasing, and surface preparation to ensure strong adhesion and corrosion resistance
Automatic Powder Coating Booths: Electrostatic spraying system designed for profiles of different lengths and shapes for uniform coverage
Powder Recovery System: Cyclone and filtration recovery system to maximize powder utilization and minimize waste
Curing Oven: Energy-efficient bridge-type curing oven with stable temperature zones for consistent coating performance
Conveyor System: Adjustable fixtures and I-beam conveyor for smooth and continuous operation
Ensures uniform coating on aluminum profiles of varying sizes
Improves production efficiency through automated operation
Reduces powder waste and operational costs
Provides durable and smooth coatings suitable for construction and industrial applications
With extensive experience in automated coating equipment, ZHYAO delivers turnkey solutions for aluminum extrusion, metal fabrication, and industrial components, focusing on efficiency, reliability, and environmental performance.
If you also need us to provide a customized solution for your project, please contact us.
